Tag: electricity generation

4 of the most exciting emerging technologies in electricity generation

Petri dish with microbe colony

Since the dawn of the industrial age, the world has been powered by a relatively small set of technologies. The 20th century was the age of coal, but this side of 2000, that’s changed.

The need to curb emissions and the rise of renewables, from wind to solar to biomass, has significantly changed how we fuel our power generation.

Today, some of the world’s most interesting and exciting emerging technologies are those designed to generate electricity.

Microbial fuel cells – harnessing the power of bacteria

Bacteria are all around us. Some are harmful, some are beneficial, but all of them ‘breathe’. When they breathe oxidation occurs, which is when something combines with oxygen at a chemical level, and when bacteria do this, electrons are released.

By connecting breathing microbes to a cathode and an anode (the positive and negative rods of a battery), the flow of these released electrons can be harnessed to generate power. This is what’s known as a microbial fuel cell (MFC). MFCs are used largely to generate electricity from waste water, but are expanding into more exotic uses, like powering miniature aquatic robots.

New developments are constantly expanding the power and applications of MFCs. Researchers at Binghamton University, New York found that combining phototropic (light-consuming) and heterotrophic (matter-consuming) bacteria in microbial fuel reactions generates currents 70 times more powerful than in conventional setups.

Building with sun shining through glass windows

Solar – a new dawn

Solar power may not be a new technology, but where it’s going is.

One of the most promising developments in the space is solar voltaic glass, which has the properties of a sheet of window glass but can also generate solar power.

Rather than collecting photons like normal solar does (and which transparent materials by definition can’t do) photovoltaic glass uses salts to absorb energy from non-visible wavelengths and deflects these to conventional solar cells embedded at the edge of each panel.

Or there’s solar PV paint, which contains tiny light sensitive particles coated with conductive materials. When layered over electrodes you’ve got a spray-on power generator.

Nuclear reactor hall in a power plant

Betavoltaics – nothing wasted from nuclear waste

Nuclear material is constantly decaying and in the process emits radioactive particles. This is why extremely radioactive material is so dangerous and why properly storing nuclear waste is so important and so expensive. But this waste can actually be put to good use. Betavoltaic devices use the waste particles produced by low-level radioactive materials to capture electrons and generate electricity.

The output from these devices can be fairly low and decreases over long periods of time, but because of the consistent output of nuclear decay they can be extremely long-lasting. For example, one betavoltaic battery could provide one watt of power continuously for 30 years.

And while they aren’t currently fit to work on a large scale, their longevity (and very compact size) make them ideal power sources for devices such as sensors installed on equipment that needs to be operational for long periods.

Ocean wave crashing at shore

Tidal power – changing tides

A more predictable power source than intermittent renewables like wind and solar, tidal power isn’t new, however its growth and development has typically been restrained by high costs and limited availability. That’s changing. Last year saw the launch of the first of 269 1.5 MW (megawatt) underwater turbines, part of world’s first large scale tidal energy farm in Scotland.

Around the world there are existing tidal power stations – such as the Sihwa Lake Tidal Power Station in South Korea, which has a capacity of 254MW – but the MeyGen array in Scotland will be able to take the potential of the technology further. It’s hoped that when fully operational it will generate 398MW, or enough to power 175,000 homes.

We might not know exactly how the electricity of tomorrow will be generated, but it’s likely some or all of these technologies will play a part. What is clear is that our energy is changing.

I am an engineer

Producing 16% of Great Britain’s renewable power requires innovative people with the right mix of skills, experience and determination. Running the country’s biggest power station is a team effort – but it’s worth taking a moment to hear from the individuals at the top of their game. Meet Luke Varley, Adam Nicholson, Gareth Newton, Andrew Storr and Gary Preece.

Getting more from less

There are few things in a power station as integral to generating electricity as the turbines. Making sure they run efficiently at Drax is down to Luke Varley and his team.

Luke Varley

Varley is the lead engineer in the turbine section at Drax Power Station. His team who look after what’s arguably the heart of the plant: the steam turbines that drive electricity generation. As well as managing day-to-day maintenance, the engineers and craftspeople within TSG deliver the major overhaul activities on the turbines to keep them running efficiently and safely.

Read Luke’s story

The problem solver

How do you convert a power station built for one fuel to run on another? It takes engineers with out-of-the-box thinking like Adam Nicholson.

Adam Nicholson

Nicholson is Process Performance Section Head at Drax Power Station. He has an eagerness to find solutions. That makes him the ideal candidate for his current job: managing day-to-day improvements at Drax.

His team makes sure the turbines, boiler, emissions, combustion, and mills are not just working, but running as smoothly as possible. It’s a job that brings up constant challenges.

Read Adam’s story

Taming the electric beast

To keep a site as big and complex as Drax Power Station running, you need to be ready to mend a few faults. That’s where Gareth Newton comes in.

Gareth Newton

As a mechanical engineer in one of the power station’s maintenance teams, he’s a man with a closer eye on that animal than most.

And when something does need fixing or improving, it’s his job to make sure it happens. It’s a task that keeps him busy.

Read Gareth’s story

The toolmaster

What do you do when a piece of equipment in the UK’s largest power station breaks down? More often than not, the answer is send it to Andrew Storr’s workshop.

Andrew Storr

Before Drax Power Station was a part of Andrew Storr’s career, it was a part of his local environment.

Today, Storr does more than strip the turbines, he’s part of the engineering team that oversees them – a job that needs to be taken seriously.

Read Andrew’s story

The life of an electrical engineer

Unsurprisingly, running the country’s biggest single site electricity generator requires top-class electrical engineers. That’s where Gary Preece comes in.

Gary Preece

A station like Drax doesn’t run itself. Its six turbines generate nearly 4,000 megawatts (MW) of power when operating at full load. Unsurprisingly, for a site that produces 7% of Britain’s electricity needs, the role of an electrical engineer is an important one – both when managing how power is connected to the high-voltage electricity transmission grid, and how the giant electrical machines generating the energy work.

Read Gary’s story

Why we need the whole country on the same frequency

Electricity frequency

The modern world sits on a volatile, fizzing web of electricity. In 2015 the UK consumed roughly 303 terawatt hours (TWh) of electricity, according to government statistics. That’s an awful lot of power humming around and, in this country, we take it for granted that electricity is controlled. This means the power supply coming into your home or place of work is reliable and won’t trip your fuse box. In short, it means your mobile phone will keep on charging and your washing machine will keep on spinning.

But generating and circulating electricity at safe, usable levels is not an easy task. One of the most overlooked aspects of doing this is electrical frequency – and how it’s regulated.

What is electrical frequency?

To understand the importance of frequency, we need to understand a couple of important things about power generation. Generators work by converting the kinetic energy of a spinning turbine into electrical energy. In a steam-driven generator (like those at Drax Power Station), high pressure steam turns a turbine, which turns a rotor mounted inside a stator. Copper wire is wound around the rotor energised with electricity, this turns it into an electromagnet with a north and south pole.

The stator is made up of large, heavy duty copper bars which enclose the rotor. As the rotor turns, its magnetic field passes through the copper bars and induces an electric current which is sent out onto the transmission system.

As the magnetic field has a north and south pole, the copper bars experience a change in direction of the magnetic field each time the rotor turns. This makes the electric current change direction twice per revolution and is called an alternating current (AC). There are in fact three sets of copper bars in the stator, producing three electrical outputs or phases termed red, yellow and blue.

Electrical frequency is the measure of the rate of that oscillation and is measured in the number of changes per second – also called hertz (Hz). A generator running at 3,000 rpm, with two magnetic poles, produces electricity at a frequency of 50Hz.

Turbine Hall at Drax Power Station

Why is this important? 

Maintaining a consistent electrical frequency is important because multiple frequencies cannot operate alongside each other without damaging equipment. This has serious implications when providing electricity at a national scale.

The exact figure is less important than the need to keep frequency stable across all connected systems. In Great Britain, the grid frequency is 50Hz. In the US, it’s 60Hz. In Japan, the western half of the country runs at 60Hz, and the eastern half of the country runs at 50Hz – a string of power stations across the middle of the country steps up and down the frequency of the electricity as it flows between the two grids.

Sticking to one national frequency is a team effort. Every generator in England, Scotland and Wales connected to the high voltage transmission system is synchronised to every other generator.

When the output of any of the three phases – the red, yellow or blue – is at a peak, the output from all other phases of the same colour on every other generating unit in Great Britain is also at a peak. They are all locked together – synchronised – to form a single homogenous supply which provides stability and guaranteed quality.

How is frequency managed?

The problem is, frequency can be difficult to control – if the exact amount of electricity being used is not matched by generation it can affect the frequency of the electricity on the grid.

For example, if there’s more demand for electricity than there is supply, frequency will fall. If there is too much supply, frequency will rise. To make matters more delicate, there’s a very slim margin of error. In Great Britain, anything just 1% above or below the standard 50Hz risks damaging equipment and infrastructure. (See how far the country’s frequency is currently deviating from 50 Hz.)

Managing electrical frequency falls to a country’s high voltage transmission system operator (the National Grid in the UK). The Grid can instruct power generators like Drax to make their generating units automatically respond to changes in frequency. If the frequency rises, the turbine reduces its steam flow. If it falls it will increase, changing the electrical output – a change that needs to happen in seconds.

In the case of generating units at Drax Power Station, the response starts less than a second from the initial frequency deviation. The inertial forces in a spinning generator help slow the rate of frequency change, acting like dampers on car suspension, which minimises large frequency swings.

Frequency on a fast-changing system

Not all power generation technologies are suited for providing high quality frequency response roles and as the UK transitions to a lower-carbon economy, ancillary services such as stabilisation of frequency are becoming more important.

Neither solar nor wind can be as easily controlled. It’s possible to regulate wind output down or hold back wind turbines to enable upward frequency response when there is sufficient wind.

Similarly, solar panels can be switched on and off to simulate frequency response. As solar farms are so widely dispersed and tend to be embedded – meaning they operate outside of the national system, it is not as easy for National Grid to instruct and monitor them. Both wind and solar have no inertia so the all-important damping effect is missing too. Using these intermittent or weather-dependent power generation technologies to help manage frequency can be expensive compared to thermal power stations.

Nor are the current fleet of nuclear reactors flexible – nuclear reactors in Great Britain were designed to run continuously at high loads (known as a baseload power). Although they cannot deliver frequency response services, the country’s nuclear power stations do provide inertia.

UK plug on blue wall

Twenty times faster

Thermal power generation technologies such as renewable biomass or fossil fuels such as coal and gas are ideal for frequency response services at scale, because they can be easily dialled up or down. As both the fuel supply to their boilers and steam within their turbines can be regulated, the 645 MW thermal power units at Drax have the capability to respond to the grid’s needs in as little as half a second or less, complete their change in output in under one second and maintain their response for many minutes or even hours.

Before the introduction of high volumes of wind and solar generation almost all generators (excluding nuclear) running on the system could provide frequency response. As these generators are increasingly replaced by intermittent technologies, the system operator must look for new services to maintain system stability.

An example is National Grid’s recent Enhanced Frequency Response tender, which asked for a solution that can deliver frequency stabilisation in under a second – 20 times faster than the Primary Response provided by existing thermal power stations. Drax was the only participating thermal power station, however all contracts were all won by battery storage projects.

Frequency future

Given the decline in fossil fuel generation and uncertainty around our power makeup in future decades, National Grid is consulting on how best to source services such as frequency response. The ideal scenario for National Grid is one where services can be increasingly sourced from reliable, flexible and affordable forms of low carbon generation or demand response.

The next generation of nuclear power stations, as with some already operating in France, can provide frequency response services. However the first of the new crop, Hinkley C, is around a decade away from being operational. Likewise, solar or wind coupled with battery, molten salt or flywheel storage will provide an increasing level of flexibility in the decades ahead as storage costs come down.

Thanks to power generation at Drax with compressed wood pellets, a form of sustainable biomass, Britain has already begun moving into an era where lower carbon frequency response can begin to form the foundation of a more reliable and cleaner system.

This story is part of a series on the lesser-known electricity markets within the areas of balancing services, system support services and ancillary services. Read more about black startsystem inertiareserve power and reactive power.  View a summary at The great balancing act: what it takes to keep the power grid stable and find out what lies ahead by reading Balancing for the renewable future and Maintaining electricity grid stability during rapid decarbonisation.

Why you shouldn’t be surprised by another record-breaking quarter for renewable energy

Field of solar panels shot from above

It’s been another record-breaking quarter for Britain’s power system. During the first three months of 2017, biomass, wind and hydro all registered their highest energy production ever, while solar recorded its highest ever peak output.

And while this is all worth celebrating, it shouldn’t come as a surprise – the last few years have seen Britain’s power system take several significant steps toward decarbonisation and this year is no different. Electric Insights, the quarterly report on Britain’s power system by Dr Iain Staffell from Imperial College London, commissioned by Drax via Imperial Consultants, documents the new gains and confirms the trend: renewables are fast becoming the new norm and in 2017 they continued their growth.

Biomass domes at Drax Power Station

The renewable record breakers

Over this quarter biomass electricity generation hit a record production figure of 4.4 TWh, which means that biomass generators ran at 95% of full capacity – higher than any other technology has achieved over the last decade.

Hydro went 4% better than its previous energy production best by generating 1.6 TWh, while Britain’s wind farms produced 11.3 TWh (10% higher than the previous record, set in 2015). This was helped in part by several new farms being built which increased installed capacity by 5% over last year, but it was also indebted to the mild, windy weather.

Wind farms produced more electricity than coal, 57 days out of 90 during the first three months of 2017

Solar hit a new record peak output at the end of March, when it generated 7.67 GW – enough to power a fifth of the country. In fact, during the last weekend of March, for the first time ever, the country’s demand for electricity from the national grid was lower during an afternoon than during the night. This was because solar panels, which only generate power when the sun is up, tend to sit outside of the national high voltage transmission grid.

Understanding how this happened is to understand how solar energy is changing our national power system.

A reverse of the trend

Electricity demand on the national grid – think of it as the power system’s motorways – is typically higher during the day and early evening (when people are most active, using lights and gadgets) than overnight. However, on the last weekend in March 2017, the opposite was true because of how much solar energy was generated.

Solar panels and some smaller onshore windfarms are ‘invisible’ – they don’t feed into the national grid. Instead, these sources either feed into the regional electricity distribution networks – the power system’s A and B roads – or, as many of them are on people’s roofs and used in their own homes or business premises, it never gets down their driveway. This can mean when solar panels are generating a lot of electricity, there is a lower demand for power from the grid, making it appear that less of the country is using electricity than it actually is.

This was the case during the last weekend of March, when solar generated enough power to satisfy a large part of Britain’s demand. And while this is another positive step towards a lower carbon energy mix, it is about to change the way our power system works, particularly when it comes to the remaining coal power stations.

What the power system needs to provide, today and in the future, is flexibility – to ramp up and down to accommodate for the shifting demand based on supply of intermittent – weather dependent – renewables. Thermal power stations such as gas, coal and biomass can meet much of this demand, but even more rapid response from technologies such as the Open Cycle Gas Turbines that Drax is developing and batteries could fulfil these needs quicker.

Today’s dirty is yesterday’s clean

The record breaking and increased renewable generation of the period from January to March 2017 would mean nothing if it wasn’t matched by a decrease in emissions. During the first three months of 2017, emissions dropped 10% lower than the same period in 2016 and a massive 33% lower than 2015. Coal output alone fell 30% this quarter compared to Q1 2016.

To put the scale of this progress into context we need only look at the quarter’s ‘dirtiest hour’ – the hour in which carbon intensity from electricity generation is at its highest. Between January and March, it peaked on a calm and cold January evening with 424 grams of CO2 released per kWh (g/kWh). The average for generation between 2009 and 2013 was 471 g/kWh. In short, this quarter’s dirtiest hour was cleaner than the average figure just four years ago – yesterday’s average is today’s extremity.

If we want to continue to break records and further progress towards a fully decarbonised power system, this needs to be a consistent aim: making the averages of today tomorrow’s extremes.

Top line stats

Highest energy production ever

  • Wind – 11.3 TWh
  • Biomass – 4.4 TWh
  • Hydro – 1.6 TWh

Record peak output

  • Solar – 7.67 GW
  • Enough to power 1/5 of the country

Yesterday’s average is today’s extremity

  • Average carbon emissions per kWh – 2009-2013
    • 471 g/kWh
  • Average carbon emissions per kWh – Q1 2017
    • 284 g/kWh
  • Peak carbon emissions per kWh – 2009-2013
    • 704 g/kWh
  • Peak carbon emissions per kWh – Q1 2017
    • 424 g/kWh

 

Explore the data in detail by visiting ElectricInsights.co.uk

Commissioned by Drax, Electric Insights is produced independently by a team of academics from Imperial College London, led by Dr Iain Staffell and facilitated by the College’s consultancy company – Imperial Consultants.

Inside the machine shop

A klaxon sounds and a crane big enough to lift 160 tonnes moves slowly across the inside of a cavernous warehouse. Below, a team of engineers stand around a turbine spindle the size of a double decker bus but weighing four times as much at 65 tonnes, waiting for the crane’s descent.

Around them, other engineers work on similar-sized equipment. One uses a wrench the size of an arm. Another programs a computerised lever to carefully strip millimetres from a piece of steel. It’s just a normal day inside Drax Power Station’s machine workshop.

For the last 15 years, this workshop has been refurbishing, repairing and manufacturing tools and equipment for use at the power station – a fact that sets Drax apart from other stations like it.

“We’re envied by a few stations because we do most things in-house,” says Turbine Engineer and head of the workshop, Andrew Storr. “We’re leagues in front of everyone else in the UK because we’ve got our own manufacturing and machining facility. We can do all this work on site. We’re not relying on other people.”

Storr set up the workshop in 2001 after being asked to reverse engineer a replacement set of governor relays (components that help regulate the flow of steam going into the turbines) for one of Drax’s steam turbines. Today, it’s a thriving centre of activity filled with heavy-duty machinery and ingenious engineers.

A look inside the workshop

“When you’re manufacturing spares it’s not a matter of going down to our machine shop and just saying ‘make one of those’. You’ve got to have the correct grade of material, the correct size, the correct certification for the material – you can’t just have a scrappy piece of steel that you find. It’s got to have paperwork with it to say it’s certified up to whatever it’s supposed to be,” says Storr.

Turbine bearings need to be bored to size using a horizontal borer that very accurately shaves out the lining of the inner bearing. Getting it right is incredibly important, explains Storr: “If it’s made too large it causes the turbine shaft to vibrate. If it’s made too small the bearing becomes too hot and the white metal will melt and pour out the bearing. We need to avoid both of these issues at all cost.”

The inside of the turbine blading needs to have seal strips administered by hand as they’re delicately made to limit any damage to the spinning shaft should they touch each other. Despite the wealth of equipment at the disposal of the team in the shop, success depends on the skill of the engineers using it.

There are three 160-tonne cranes in the turbine hall, each installed before the turbines were built. This meant the construction companies who erected the turbines could lift all heavy components into place with ease. “Due to their size they move slowly. It takes approximately 20 minutes for the largest hook to travel from the ground all the way to the top,” says Storr.

“In mechanical engineering it’s sometimes necessary to fit one part inside another, and once these parts are assembled they must stay locked together and not come apart,” Storr says. One way the team does this is by shrinking some components, and for this they use liquid nitrogen.

The team places the component that needs to fit inside another into a bath of liquid nitrogen and shrink it at -190 degrees Celsius. Once shrunk, the team assembles the two, placing the now smaller component into the larger one. “Eventually the inner part warms up to ambient temperature and grows in size, making the fit very tight and preventing them from coming apart,” explains Storr.

In the past, Drax would send the work they now do in the machine shop to companies off site. And because all other power stations in the area would do the same thing, wait times would often be long and the quality of the output could vary.

“When we do it in-house I can keep my eye on it,” says Storr. “I can re-prioritise things depending on what is going to be needed back on the turbine first – we’ve got 100% control over it. We can make sure everything’s hunky-dory.”

North Yorkshire tops chart for renewable energy

A new survey from the Green Alliance and Regen SW shows that Selby in North Yorkshire produces the most renewable energy of any area in England and Wales. As you can see, Drax’s home tops the chart by a large margin.

That’s because between three and four per cent of the UK’s electricity is generated from sustainable biomass here at Drax power station.

We’ve already converted half the station to use compressed wood pellets. That half of Drax has reduced its carbon emissions by more than 80 per cent as a result.

But there’s so much more Drax could do to help the UK get more coal off the grid. And if the Green Alliance’s next data visualization pitted renewables against fossil fuels, a renewable-only Drax as our country’s biggest power station would give low carbon technologies an even bigger share than would be the case today.

Drax can not only generate more renewable power ourselves, but also help solar and wind power to cope with demand as some of the older coal, gas and nuclear plant retire over the coming years.

Moving towards a balanced mix of renewables including further biomass upgrades at Drax could save bill payers billions of pounds found research carried out by NERA and Imperial College London.

This was commissioned by Drax to establish the ‘true’ cost of the main forms of renewable energy – wind, solar and biomass.

The UK is already far below the European average when it comes to using wood for energy.

If the government made the right decision and levelled the playing field for biomass in the UK, Drax could help our country climb the table, meet our national climate change targets more quickly and contribute to saving bill payers billions of pounds. Upgrading from coal to wood pellets is also ensuring Drax Group – which employs more than 1,400 people – has a real future at the heart of the Northern Powerhouse.

However it’s not just for government to change the status quo – businesses have a role to play too. Many UK businesses have made firm commitments to limit and reduce their impact on the environment. For all, their use of energy is a critical area to consider and address. Some of the biggest electricity users such as Thames Water and Manchester Airport Group are increasingly demanding renewable electricity. Drax Group’s Haven Power is proud to offer the only 100% guaranteed renewable electricity product in the market to businesses big and small.

Perhaps that’s what the Green Alliance’s next index could investigate – which businesses have taken practical steps towards a renewable future.