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The forestry industry’s cleaning company

The three countries that make up the Baltics (Estonia, Latvia and Lithuania) are some of the most heavily forested in Europe. Approximately half of Estonia is covered by forestland – the same is true of Latvia.

It’s no surprise, then, that commercial forestry is one of the Baltics’ most important industries. For centuries wood has been used to build homes, make tools and create energy. But unlike other countries with robust forestry industries, the Baltics have never had a robust pulp and paper industry.

The low grade wood, thinnings and forest harvest residues that would typically be used for pulpwood to make paper have historically either been shipped to the Scandinavian pulp and paper producers or left to rot in the forest. Over the last two decades that’s changed and much of that is down to companies like Graanul Invest. Rather than leave that wood to decay, it is turning it into renewable fuel.

“Our target is to be the cleaning company for the forestry industry,” says Raul Kirjanen, Graanul Invest CEO.

Humble beginnings

When Raul Kirjanen started Graanul Invest in 2003, it was just him, a computer and a small office in Estonia, but growth came quickly.

By 2005 the company had opened its first compressed wood pellet mill in Imavere, Estonia. Ten more followed and today, Graanul Invest is Europe’s largest manufacturer of compressed wood pellets, producing more than 2 million tonnes of sustainable biofuel every year.

Growth has been based on a simple principle: making use of a plentiful resource that otherwise would’ve been wasted. “We’ve designed the plants so that we’re able to use raw materials that aren’t needed for any other industry,” says Kirjanen.

Of course, that would mean nothing were it not for a growing market to support it – and in Graanul Invest’s case this is the bioenergy market, which over the last two decades has developed thanks to companies like Drax, who Graanul Invest supplies.

The benefits of the new market have been widespread. “The opportunity to efficiently use thinnings, forestry harvesting residues, low quality uncommercial wood and wood processing residues has given a huge boost to the total industry,” Kirjanen explains.

Today, half of Graanul Invest’s raw material comes from low-grade roundwood and the rest from wood-industry residues, which puts them in a unique place within the industry. “We’re not a competitor to the traditional wood industry, but rather a necessary part of the chain so the industry can function efficiently.”

Second to none for sustainability

Graanul Invest’s approach to business is guided by its aim of being a responsible part of the forestry industry. They are in the process of becoming certified by the Sustainable Biomass Program (SBP) with four of their facilities already approved, which assures that its compressed wood pellets are produced using legal, sustainably sourced wood. More than that, since 2010 the company has built combined heat and power plants (CHP) at five of its facilities to help power and heat them using renewable energy.

Powered by forest chips and bark, these CHPs generate a combined capacity of nearly 30 MW of electricity, while the residue heat from the generation process is used to both dry the wood feedstock and heat the facilities. The result is a self-sustaining plant not only producing renewable energy, but using it.

The company is looking to extend its use of cleaner energy further with the use of two ships powered by liquid natural gas (LNG) that will be able to transport pellets to Graanul Invest’s Scandinavian customers on this cleaner-burning fuel.

These are also great examples of how the compressed wood pellet industry is continuing to make use of new technology.

A natural resource, a human impact

Graanul Invest and bioenergy has not only brought benefits to the forestry industry, it’s making a substantial human impact to the areas in which it operates, too.

“We employ more than 600 people directly and around five times that indirectly. It makes a strong impact on local communities,” Kirjanen says. Despite the growth and success of the company, it’s this opportunity to affect people’s lives – especially in certain areas of the country – that has left the biggest impact on him.

“We’ve seen educated young people coming back to the rural areas to work, start families and live,” he says. “That’s something I personally am enormously proud of.”

Inside the machine shop

A klaxon sounds and a crane big enough to lift 160 tonnes moves slowly across the inside of a cavernous warehouse. Below, a team of engineers stand around a turbine spindle the size of a double decker bus but weighing four times as much at 65 tonnes, waiting for the crane’s descent.

Around them, other engineers work on similar-sized equipment. One uses a wrench the size of an arm. Another programs a computerised lever to carefully strip millimetres from a piece of steel. It’s just a normal day inside Drax Power Station’s machine workshop.

For the last 15 years, this workshop has been refurbishing, repairing and manufacturing tools and equipment for use at the power station – a fact that sets Drax apart from other stations like it.

“We’re envied by a few stations because we do most things in-house,” says Turbine Engineer and head of the workshop, Andrew Storr. “We’re leagues in front of everyone else in the UK because we’ve got our own manufacturing and machining facility. We can do all this work on site. We’re not relying on other people.”

Storr set up the workshop in 2001 after being asked to reverse engineer a replacement set of governor relays (components that help regulate the flow of steam going into the turbines) for one of Drax’s steam turbines. Today, it’s a thriving centre of activity filled with heavy-duty machinery and ingenious engineers.

A look inside the workshop

“When you’re manufacturing spares it’s not a matter of going down to our machine shop and just saying ‘make one of those’. You’ve got to have the correct grade of material, the correct size, the correct certification for the material – you can’t just have a scrappy piece of steel that you find. It’s got to have paperwork with it to say it’s certified up to whatever it’s supposed to be,” says Storr.

Turbine bearings need to be bored to size using a horizontal borer that very accurately shaves out the lining of the inner bearing. Getting it right is incredibly important, explains Storr: “If it’s made too large it causes the turbine shaft to vibrate. If it’s made too small the bearing becomes too hot and the white metal will melt and pour out the bearing. We need to avoid both of these issues at all cost.”

The inside of the turbine blading needs to have seal strips administered by hand as they’re delicately made to limit any damage to the spinning shaft should they touch each other. Despite the wealth of equipment at the disposal of the team in the shop, success depends on the skill of the engineers using it.

There are three 160-tonne cranes in the turbine hall, each installed before the turbines were built. This meant the construction companies who erected the turbines could lift all heavy components into place with ease. “Due to their size they move slowly. It takes approximately 20 minutes for the largest hook to travel from the ground all the way to the top,” says Storr.

“In mechanical engineering it’s sometimes necessary to fit one part inside another, and once these parts are assembled they must stay locked together and not come apart,” Storr says. One way the team does this is by shrinking some components, and for this they use liquid nitrogen.

The team places the component that needs to fit inside another into a bath of liquid nitrogen and shrink it at -190 degrees Celsius. Once shrunk, the team assembles the two, placing the now smaller component into the larger one. “Eventually the inner part warms up to ambient temperature and grows in size, making the fit very tight and preventing them from coming apart,” explains Storr.

In the past, Drax would send the work they now do in the machine shop to companies off site. And because all other power stations in the area would do the same thing, wait times would often be long and the quality of the output could vary.

“When we do it in-house I can keep my eye on it,” says Storr. “I can re-prioritise things depending on what is going to be needed back on the turbine first – we’ve got 100% control over it. We can make sure everything’s hunky-dory.”

4 amazing uses of bioenergy

Large modern aircraft view of the huge engine and chassis, the light of the sun

Bioenergy is the world’s largest renewable energy source, providing 10% of the world’s primary supply. But more than just being a plentiful energy source, it can and should be a sustainable one. And because of this, it’s also a focus for innovation.

Biomass currently powers 4.8% of Great Britain’s electricity through its use at Drax Power Station and smaller power plants, but this isn’t the only way bioenergy is being used. Around the world people are looking into how it can be used in new and exciting ways.

algal blooms, green surf beach on the lakePowering self-sufficient robots 

What type of bioenergy?

Algae and microscopic animals

How’s it being used?

To power two aquatic robots with mouths, stomachs and an animal-type metabolism. Designed at the University of Bristol, the 30cm Row-Bot is modelled on the water boatman insect. The other, which is smaller, closer resembles a tadpole, and moves with the help of its tail.

Both are powered by microbial fuel cells – fuel cells that use the activity of bacteria to generate electricity – developed at the University of the West of England in Bristol. As they swim, the robots swallow water containing algae and microscopic animals, which is then used by their fuel cell ‘stomachs’ to generate electricity and recharge the robots’ batteries. Once recharged, they row or swim to a new location to look for another mouthful.

Is there a future?

It’s hoped that within five years the Row-Bot will be used to help clean up oil spills and pollutants such as harmful algal bloom. There are plans to reduce the tadpole bot to 0.1mm so that huge shoals of them can be dispatched to work together to tackle outbreaks of pollutants.

multi-coloured water ketttlesPurifying water

What’s used?

Human waste

How’s it being used?

The Omni Processor, a low cost waste treatment plant funded by the Bill and Melinda Gates Foundation, does something incredible: it turns sewage into fresh water and electricity.

It does this by heating human waste to produce water vapour, which is then condensed to form water. This water is passed through a purification system, making it safe for human consumption. Best of all, it does this while powering itself.

The solid sludge left over by the evaporated sewage is siphoned off and burnt in a steam engine to produce enough electricity to process the next batch of waste.

Is there a future?

The first Omni Processor was manufactured by Janicki Bioenergy in 2013 and has been operating in Dakar, Senegal, since May 2015. A second processor, which doubles the capacity of the first, is currently operating in Sedro-Woolley, Washington, US and is expected to be shipped to West Africa during 2017.

Closer to home and Drax Power Station, a similar project is already underway. Northumbrian Water was the first in the UK to use its sludge to produce renewable power, but unlike the Omni Processor, it uses anaerobic digestion to capture the methane and carbon dioxide released by bacteria in sludge to drive its gas turbines and generate power. Any excess gas generated is delivered back to the grid, resulting in a total saving in the utility company’s carbon footprint of around 20% and also multi-millions of pounds of savings in operating costs.

Jet plane leaves contrail in a sunset beautiful sky, copy space for textFlying across the Atlantic

What’s used?

Tobacco

How’s it being used?

Most tobacco is grown with a few factors in mind – taste and nicotine content being the most important. But two of the 80 acres of tobacco grown at Briar View Farms in Callands, Virginia, US, are used to grow tobacco of a very different sort. This tobacco can power aeroplanes.

US biofuel company Tyton BioEnergy Systems is experimenting with varieties of tobacco dropped decades ago by traditional growers because of poor flavour or low nicotine content. The low-nicotine varieties need little maintenance, are inexpensive to grow and flourish where other crops would fail.

The company is turning this tobacco into sustainable biofuel and last year filed a patent for converting oil extracted from plant biomass into jet fuel.

Is there a future?

In the hope of creating a promising source of renewable fuel, scientists are pioneering selective breeding techniques and genetic engineering to increase tobacco’s sugar and seed oil content.

In 2013, the US Department of Energy gave a $4.8m grant to the Lawrence Berkeley National Laboratory, in partnership with UC Berkeley and the University of Kentucky, to research the potential of tobacco as a biofuel.

Fukushima Japan

Powering repopulation of a disaster zone

What’s used?

Wood exposed to radiation by the Fukushima nuclear meltdowns

How’s it being used?

Last year it was announced that German energy company Entrade Energiesysteme AG, will set up biomass power generators in the Fukushima prefecture that will generate electricity using the lightly irradiated wood of the area.

It’s hoped they will help Japan’s attempts to repopulate the region following the 2011 earthquake, tsunami and nuclear accident. Entrade says its plants can reduce the mass of lightly irradiated wood waste by 99.5%, which could help Japanese authorities reduce the amount of contaminated material while at the same time generating sustainable energy.

Is there a future?

The prefecture aims to generate all its power from renewable energy by 2040 through a mix of bioenergy and solar power.

How much does it cost to charge my iPhone?

It’s difficult to imagine life without electricity. Its ubiquity means it’s easy to forget the incredible feats of science, engineering, and infrastructure that allow us to undertake a task as simple as plugging in our smartphones.

In fact, so expansive are the nationwide infrastructure networks that lie beyond the wall socket, keeping a top-of-the-range mobile phone charged for a year can cost as much as… 67p.

To work out how much electricity an appliance uses there’s a relatively straightforward equation we can follow of power (kilowatt, kW) x time (hours used) = energy transferred (kilowatt-hour, kWh). To then work out how much that costs in real terms we need to take the wattage of the appliance (worked out in kilowatts as this is the metric electricity tariffs are measured in), multiply that by the number of hours it is being used for, then multiply that figure (kWh) by your energy tariff (£).

In the case of an iPhone, it works out like this: a typical iPhone charger is 5W (0.005 kW) and a full charge from empty takes a maximum of three hours (a conservative estimate). The average electricity tariff in the UK is 15p per kWh, which leads to an equation that looks like this:

0.005 x 3 x 0.15 = £0.00225 a day

And if we assume that an iPhone owner might fully charge their phone roughly 300 times a year, the total annual sum amounts to a princely 67.5p.

There’s no other way of looking at this – it’s a very low number. But it’s important to think about this number in scale. Extrapolate it across the number of devices in the country and it grows significantly.

A 2016 study on UK smartphone owners suggests three quarters of all adults have smartphones, which would put the country total somewhere in the region of 40 million. Per day, that’s 600 MWh of electricity needed to power their smartphones. That’s the equivalent of 200 MW of power generation, or enough to power 565,000 households, for one hour.

Charger with device on wooden desk

How much electricity do my other appliances use?

Unfortunately, not all appliances are as modern, efficient and cost effective as your average smartphone. In fact, when it comes to household appliances, charging your Apple iPhone, Samsung, Sony or Windows Phone device is one of the least power-hungry activities you can undertake.

A bigger offender is your fridge-freezer, but not because they need a lot of electricity to run. Instead, it comes down to the fact it is plugged in and drawing power for a significant amount of time. A fridge freezer is plugged in for 24 hours a day, seven days a week, and even though modern fridge freezers have good energy efficiency mechanisms to limit their usage, they can very easily use 427 kWh a year, leading to an annual cost of over £50.

To put that into perspective, here’s how much your other household items cost per hour according to the same equation used earlier.

How much does it cost to charge an iphone

What’s new?

As our homes, workplaces and industries have become more energy efficient, the country as a whole is using less power. Nowhere is this more evident than in our lighting – today, the common LED lightbulb uses just 17% of the power needed for an incandescent lightbulb of equivalent brightness.

The news has been full of stories about how much more power 4K TVs use compared to high definition TVs. But because most of us buy a TV once every decade or so, replacing your 2007 1080p full HD TV with the UK’s best-selling 4K model and watching it for an hour will actually use around 70% less power.

This continued trend towards efficiency has had a marked effect on the country’s use of power. In March 2017, the government published its latest electricity demand data for the UK, showing the country’s power needs falling all the way through to 2020.

But then something interesting happens. From 2026 the forecast shows us beginning to use increasingly more power than we are due to in 2017. To the point where by 2035, we’re using more power than we are today – 19% more. Why is this?

One possibility is electric cars. In 2015, electric vehicles (EVs) consumed 0.25 TWh of power, but that’s set to grow significantly. In its Future Energy Scenarios report published in 2016, National Grid projected EVs will consume 19 TWh in 2035, but it has already said it believes its projections might be understated. In short, the EV revolution could drive demand far higher, which leads to the question, ‘Where is all of this extra power going to come from?’.

Charging an electric car

Understanding the smart home 

Our future energy needs are not just going to be met by more electricity generation capacity, they will also be assisted by something closer to home. With the introduction of smart meters, pinpointing the devices and appliances in our homes that use the most electricity will become more widespread. More than this we’ll be able to identify what time of day they’re using the most energy and when we might be able to turn them off. With this information we can optimise our usage and save money.

And while cutting down your yearly phone charging budget from 67p to 50p might not sound like much, if three quarters of the country are joining you, those pennies can quickly add up.

Sustainability, certified

Drax Morehouse woodchip truck

Of all the changes to Drax Power Station over the last decade, perhaps the biggest is one you can’t see. Since converting three of its six generating units from coal to run primarily on compressed wood pellets, Drax has reduced those units’ greenhouse gas (GHG) emissions by over 80%.

And while this is a huge improvement, it would mean nothing if the biomass with which those reductions are achieved isn’t sustainably sourced.

For this reason, Drax works with internationally-recognised certification programmes that ensure suppliers manage their forests according to environmental, social and economic criteria.

Thanks to these certification programmes, Drax can be confident it is not only reducing GHG emissions, but supporting responsible forestry from wherever wood fibre is sourced.

Sustainability certifications

The compressed wood pellets used at Drax Power Station come from various locations around the world, so Drax relies on a number of different forest certification programmes, the three main ones being the Sustainable Forest Initiative (SFI), Forest Stewardship Council® (FSC®)1 and the Programme for the Endorsement of Forest Certification (PEFC).

The programmes share a common goal of demonstrating responsible forest management, but adoption rates vary by region. European landowners and regulators are most familiar with the FSC and national PEFC standards, while North American landowners generally prefer SFI and American Tree Farm System (also members of the PEFC family). In instances in which Drax sources wood pellets carrying these certifications, or in instances in which Drax purchase pellets sourced from certified forests, these certifications offer an additional degree of assurance that the pellets are sustainable.

Over 50% of the pellets used at Drax Power Station come from the southern USA, where SFI and American Tree Farm System are the most widely implemented certification programmes. Overall adoption levels in this region are relatively modest. However, the SFI offers an additional level of certification that can be implemented by wood-procuring entities, such as sawmills, pulp mills and pellet mills.

This programme is referred to as SFI Fiber Sourcing, and to obtain it, participants must demonstrate that the raw material in their supply chains come from legal and responsible sources. These sources may or may not include certified forests. The programme also includes requirements related to biodiversity, water quality, landowner outreach and use of forest management and harvesting professionals. Together, these certification systems have long contributed to the improvement of forest management practices in a region that provides Drax with a significant proportion of its pellets.

And since the SFI and ATFS programmes are endorsed by PEFC, North American suppliers have a pathway for their region’s sustainable forest management practices to be recognised by European stakeholders.

These certification programmes have been in use for many years. But with recent growth in the market for wood pellets, a new certification system has emerged to deal specifically with woody biomass.

Trees locked up in a bundle

New kid on the block

The Sustainable Biomass Program (SBP) was set up in 2013 as a certification system to provide assurance that woody biomass is sourced from legal and sustainable sources. But rather than replacing any previous forest certification programmes, it builds on them.

For example, SBP recognises the evidence of sustainable forest management practices gathered under these other programmes. However, the PEFC, SFI and FSC programmes do not include requirements for reporting GHG emissions, a critical gap for biomass generators as they are obligated to report these emissions to European regulators. SBP fills this gap by creating a framework for suppliers to report their emissions to the generators that purchase their pellets.

When a new entity, such as a wood pellet manufacturer, first seeks certification under SBP, that entity is required to assess its supply base.

Feedstock which has already been certified by another established certification programme (SFI, FSC®, PEFC or PEFC approved schemes) is considered SBP-compliant.

All other feedstock must be evaluated against SBP criteria, and the wood pellet manufacturer must carry out a risk assessment to identify the risk of compliance against each of the 38 SBP indicators.

If during the process a specific risk is identified, for example to the forest ecosystem, the wood pellet manufacturer must put in place mitigation measures to manage the risk, such that it can be considered to be effectively controlled or excluded.

These assessments are audited by independent, third party certification bodies and scrutinised by an independent technical committee.

In conducting the risk assessment, the wood pellet manufacturer must consult with a range of stakeholders and provide a public summary of the assessment for transparency purposes.

Sustainable energy for the UK

Counting major energy companies including DONG Energy, E.ON and Drax as members, the SBP has quickly become an authoritative voice in the industry. At the end of 2016, the SBP had 74 certificate holders across 14 countries – including Drax’s pellet manufacturing arm, Drax Biomass, in Mississippi and Louisiana.

It’s a positive step towards providing the right level of certification for woody biomass, and together with the existing forestry certifications it provides Drax with the assurance that it is powering the UK using biomass from legal and sustainable sources.

Like the fast-reducing carbon dioxide emissions of Britain’s power generation sector, it’s a change you can’t see, but one that is making a big difference.

Read the Drax principles for sustainable sourcing.

1 Drax Power Ltd FSC License Code: FSC® – C119787

More power per pound

As the country moves towards a lower carbon future, each renewable power generation technology has its place. Wind, solar, hydro and wave can take advantage of the weather to provide plentiful power – when conditions are right.

Reliable, affordable, renewable power

But people need electricity instantly – not just when it’s a windy night or a sunny day. So, until a time when storage can provide enough affordable capacity to store and supply the grid with power from ample solar and wind farms, the country has to rely, in part, on thermal generation like gas, coal and biomass. Reliable and available on demand, yes. But renewable, low carbon and affordable too? It can be.

A year ago, a report by economic consultancy NERA and researchers at Imperial College London highlighted how a balanced mix of renewable technologies could save bill payers more than £2bn. Now, publicly available Ofgem data on which its newly published Renewables Obligation Annual Report 2015-16 is based reinforces the case for government to continue to support coal-to-biomass unit conversions within that technology mix. Why? Because out of all renewables deployed at large scale, biomass presents the most value for money – less public funding is required for more power produced.

Renewable costs compared

Drax Power Station’s biomass upgrades were the largest recipient of Renewable Obligation (RO) support during the period 2015-16. The transformation from coal to compressed wood pellets has made Drax the largest generator of renewable electricity in the country. And by a significant margin. Drax Power Station produced more than five times the renewable power than the next biggest project supported under the RO – the London Array.

Dr Iain Staffell, lecturer in Sustainable Energy at the Centre for Environmental Policy, Imperial College London, and author of Electric Insights, who has analysed the Ofgem data commented:

“Based on Ofgem’s Renewables Obligation database, the average support that Drax Power Station received was £43.05 per MWh generated. This compares to £88.70 per MWh from the other nine largest projects.”

“Biomass receives half the support of the UK’s other large renewable projects, which are all offshore wind. The average support received across all renewable generators in the RO scheme – which includes much smaller projects and all types of technology – is £58 per MWh. That is around £15 per MWh more than the support received by Drax.”

Ending the age of coal

Drax Group isn’t arguing for limitless support for coal-to-biomass conversions. And Drax Power Station, being the biggest, most modern and efficient of power stations built in the age of coal, is a special case. But if the RO did exist just to support lots of biomass conversions like Drax but no other renewable technologies, then in just one year, between 2015-16, £1bn of costs saving could have been made for the public purse.

Drax Power Station may be the biggest-single site recipient of support under the RO – but it does supply more low carbon power into the National Grid than any other company supported by Renewable Obligation Certificates (ROCs). In fact, 65% of the electricity generated at its Selby, North Yorkshire site, is now renewable. That’s 16% of the entire country’s renewable power – enough to power four million households.

Thanks to the support provided to Drax by previous governments, the current administration has a comparatively cost effective way to help the power sector move towards a lower carbon future. Biomass electricity generated at Drax Power Station has a carbon footprint that is at least 80% less than coal power – supply chain included. Drax Group stands ready to do more – which is why research and development continues apace at the power plant. R&D that the company hopes will result in ever more affordable ways to upgrade its remaining three coal units to sustainably-sourced biomass, before coal’s 2025 deadline.

Commissioned by Drax, Electric Insights is produced independently by a team of academics from Imperial College London, led by Dr Iain Staffell and facilitated by the College’s consultancy company – Imperial Consultants.

Forests are more powerful than you think – here’s why

Almost one third of the earth’s land mass is covered by forests. That’s an area of around 4 billion hectares, or roughly four times the size of the US.

In addition to being a prominent feature across the global landscape, forests also play a significant role in how we live. They make the air cleaner in cities and absorb carbon from the atmosphere. They provide bio-diversity and habits for wildlife. They also provide essential forest products such as paper, building materials and wood pellets for energy.

To celebrate the UN’s International Day of Forests, we’re looking at some of the reasons why forests and wood fuel are more powerful than you might think.

They’re a major source of renewable energyFamily at home using renewable energy.

Nearly half of the world’s renewable energy comes from forests in the form of wood fuel. Roughly 2.4 billion people around the world use it for things like cooking, heating and generating electricity. In fact, about 50% of the total global wood production is currently used for these purposes.

However, it is critical that this resource is managed sustainably and responsibly. One of the key aims of the International Day of Forests is to encourage people to utilise their local forest resources sustainably to ensure it endures for future generations.

They can revitalise economiesA truck unloading.

Because wood fuel is such a widely used energy source, it also supports a healthy, vibrant industry. Roughly 900 million people work in the wood energy sector globally.

More than that, rural economies built on wood energy can be revitalised by modernisation, which can then stimulate local business. Investment can help finance better forest management, which in turn leads to forest growth, improvements in sustainability standards and in some cases, increased employment.

They can help mitigate climate changeYoung sapling forest.

The world’s forests have an energy content about 10 times that of the global annual primary energy consumption, which makes it a hugely useful resource in helping meet energy demand in a sustainable and renewable way.

When wood is used as fuel it releases carbon dioxide (CO2). However, if this fuel is drawn from a responsibly managed forest or sustainable system of growing forests this carbon is offset by new tree plantings. The only emissions produced therefore are the ones involved in transporting the wood itself. The US Food and Agriculture Organization predict that by 2030 forestry mitigation with the help of carbon pricing could contribute to reductions of 0.2 to 13.8 Gigatonnes (Gt) CO2 a year.

5 of London’s most iconic buildings made with ash

London Skyline with cranes

London’s historic relationship with its power system is clear to see in its skyline. Old decommissioned power stations, a reminder of the city’s industrial heritage, have been repurposed to house art or corporate headquarters, connecting the city’s past to its present.

But these historical buildings aren’t the only physical connection to how the city is powered. In fact, much of modern London is built using a by-product from electricity generation.

Although Drax Power Station now generates more than half its electricity using sustainable biomass, a proportion comes from coal, of which ash is a by-product. But rather than discarding this ash to landfill, Drax sells it to companies who turn it into something useful: Lytag.

Lytag is made from transforming the ash into small round pellets and then heating them to 1,100°C, creating very hard spheres of lightweight aggregate. These can be used to create high strength concrete, as well as used in filter systems, roof tiles, and sports surfaces.

Here are some of the most iconic buildings in London made using Lytag.

The Gherkin

City View of London around Liverpool Street station

The building at 30 St Mary Axe, also known as the Gherkin, is a notable feature of the capital’s skyline. But more than being a unique landmark, when constructed it was dubbed London’s ‘first ecological tall building’. It uses wind for heating and cooling, which means it uses nearly 50% less energy than comparable office buildings, and was constructed using recycled and recyclable materials where possible, including Lytag.

London City Hall

London cityscape with the Shard and the City hall

Like the Gherkin, London’s City Hall is not only a visually unique building but an energy-efficient one, too. Solar panels across its façade generate renewable electricity, while smart meters and sensors ensure the power it does use is carefully optimised – it even recycles heat generated by its computers and lights. In construction, Lytag was used in the flooring, helping the building’s overall sustainability credentials.

Heron Tower

View of a skyscraper in London from the ground up.

Lightweight Lytag aggregate formed part of the concrete used to construct the Heron Tower, which helped reduce structural loading. This City of London skyscraper was awarded an ‘Excellent’ rating from BREEAM, the world’s leading sustainability assessors. The rating owes much to the south side of the building, which is studded with an incredible 48,000 photovoltaic arrays.

St Pancras Station

St Pancras International station terminal

The recent upgrade to St Pancras involved widespread refurbishment, as well as civil and structural modifications to facilities across the station. One such modification was a 185-metre extension to create 13 new platforms for additional domestic and international services.

Wimbledon Centre Court

Wimbledon centre court

In 2006 the world’s most famous tennis court began a major overhaul. For the first time in its history, Centre Court at the All England Lawn Tennis and Croquet Club was to get a retractable roof that covers the whole court. But to do this it needed to undergo a five-storey redevelopment, which also increased its capacity to 15,000 spectators.

Lytag was used to create a specially formulated, water resistant concrete that anchored the additional seating and helped bring the world’s biggest tennis tournament into a new era.

More to come

Two green cranes working on a building

Although coal is fast becoming a smaller part of the UK’s electricity generation mix, Lytag remains a part of London construction. It’s currently being used in the One Bank Street development in Canary Wharf and the Pinnacle building in the City of London, which when finished will be the second tallest building in London – a noteworthy addition to the capital’s skyline.

 

Taxing coal off the system

In the Spring Budget 2017, the Chancellor announced that the Government remains committed to carbon pricing. Philip Hammond’s red book revealed that from 2021-22 ‘the Government will target a total carbon price and set the specific tax rate … giving businesses greater clarity on the total price they will pay.’ Further details on carbon prices are to be ‘set out at Autumn Budget 2017’.

Researchers at Imperial College London have modelled what would have happened during 2016 with no carbon tax and also with an increased carbon tax. They have compared both with what actually happened. Their conclusion?

No carbon tax would mean:

  • More coal
  • Less gas
  • Higher emissions.

A higher carbon tax would mean:

  • Less coal
  • More gas
  • Lower emissions

Since it was announced in 2011, the Carbon Price Support (CPS) has encouraged generators and industry to invest in lower carbon and renewable technologies. It has also forced coal generators to fire their boilers only when they are really needed to meet demand, such as during the winter months or at times of peak demand and still or overcast weather conditions during the summer months.

The introduction of the carbon price has meant that gas power stations, which are less carbon intensive than coal, have jumped ahead of coal in the economic merit order of energy generation technologies and produced a greater share of the UK’s power. The same is the case for former coal generation units that have since upgraded to sustainable biomass – three such units at Drax Power Station result in savings in greenhouse gas (GHG) emissions of at least 80%.

A coal cliff edge?

The Carbon Price Support has resulted in significant savings in the country’s greenhouse gas emissions, helping the UK meet its international climate change commitments. Removing or reducing the CPS too soon and Britain’s power mix risks going back in time. It would improve the economics of coal and encourage Britain’s remaining coal power stations to stay open for longer creating a risk to security of supply through a ‘cliff edge’ of coal closures in the mid-2020s. Changing the economics to favour coal also makes it harder to reach the UK government’s goal of bringing a new fleet of gas power stations online.

What if …

Dr Iain Staffell from the Centre for Environmental Policy at Imperial College London has modelled a scenario in which the Carbon Price Support did not exist in 2016. “If the government had abolished all carbon pricing, we would probably have seen a 20% increase in the power sector’s carbon emissions,” said Staffell.

“Removing the Carbon Price Support would have the equivalent environmental impact of every single person in the UK deciding to drive a car once a year from Land’s End to John o’Groats.”

Without the Carbon Price Support, emissions from electricity consumption would be 20% higher, meaning an extra 250 kg per person (equivalent to driving a car 800 miles).

Running the numbers

The Carbon Price Support is capped at £18/tCO2 until 2021. In his Budget on 8th March 2017, Chancellor Philip Hammond – rightly, in the view of Drax – confirmed the government’s commitment to carbon pricing. Using data from National Grid and Elexon and analysis from Dr Iain Staffell, Electric Insights shows how coal power generation was only needed last winter when electricity demand was greater than could be produced by other technologies alone. Coal was only used at times of peak demand because it was among the most expensive energy technologies, in part due to the CPS.

What if that wasn’t the case and the government had decided to scrap the CPS before that point in time? More coal is burnt, particularly during the daytimes – on average coal produces 2,500 MW more over this week (equivalent to four of Drax Power Station’s six generation units).

And what does Dr Iain Staffell’s model suggest would have happened if the cap was doubled to £36/tCO2? The change is stark. Even for a week in the winter, with an average temperature across the country of 8.6oC, to see coal generation reduced so much compared to the actual CPS of £18/tCO2 or the £0/tCO2 scenario model, illustrates the impact of the Carbon Price Support.

Could bill payers save?

One argument for reducing the Carbon Price Support – or scrapping it altogether – is the possibility that consumers and non-domestic electricity bill payers would save money. It’s worth noting that apparent savings for electricity bill payers are lowered when the whole way that power is priced is accounted for, by the time it reaches homes and businesses.

“Carbon price support does increase the cost of wholesale power,” says Staffell. “But if you add the extra taxes, other renewable and low carbon support measures, transmission and balancing charges and fees imposed by electricity suppliers, the overall impact on consumer bills is modest. So, if the government abolished all carbon pricing, we could expect a 1 p/kWh reduction in our tariffs, but a 21% increase in our carbon emissions.”

As a report by economic consultancy NERA and researchers from Imperial College London has already shown, there are other ways to save bill payers money, while encouraging a low carbon future. Their analysis published in early 2016 found that households and businesses could save £2bn if the government considered the whole system cost of electricity generation and supply when designing its competitions for support under its Contracts for Difference (CfD) scheme.

2016, redux

Without the Carbon Price Support, the UK wouldn’t have managed to send carbon emissions back to 19th century levels.

So if 2016 was played out one more time but with no Carbon Price Support:

  • Coal generation would have increased by 102% (28 terawatt-hours) to 56 TWh
  • Gas generation would have decreased by 21% (-27 TWh) to 101 TWh
  • Carbon emissions would have risen by 21% (16 million tonnes of carbon dioxide) to 92MT CO2
  • The carbon intensity of the grid would have increased by 20% from 290 gCO2/kWh to 349 gCO2/kWh

And if 2016 had seen a doubling of the CPS to £36/tCO2:

  • Coal generation would have decreased by 47% (-12.9 TWh) to 14.7 TWh
  • Gas generation would have increased by 9% (11.8 TWh) to 139.5 TWh
  • Carbon emissions would have decreased by 10% (7.3 MT CO2) to 68.6 MT CO2
  • The carbon intensity of the grid would have decreased by 9% from 290 gCO2/kWh to 263 gCO2/kWh

The two scenarios presented above only modelled the impact of no or a higher Carbon Price Support on nuclear, coal and gas power supply. In the real-world, changes to the Carbon Price Support would also impact on energy technologies that operate under the Renewables Obligation (RO) such as two of Drax’s three biomass units and much of the country’s other renewable capacity. CPS changes would also likely impact imports and storage.

While no analysis is perfect this clearly illustrates the significantly negative impact that scrapping or reducing the Carbon Price Support would have on the UK’s decarbonisation agenda. It also highlights the benefits that the government’s decision to remain committed to carbon pricing will deliver.

Commissioned by Drax, Electric Insights is produced independently by a team of academics from Imperial College London, led by Dr Iain Staffell and facilitated by the College’s consultancy company – Imperial Consultants.